GM Teaches Environmental Science Class to Reuse Waste, Protect Wildlife

Warren Mott HS

If you had walked into Warren Mott High School teacher Carl Taylor’s class on March 13, you might have mistaken it as shop class. The students wore gloves and safety glasses. Scrap wood and nails lay strewn across seven tables that served as the students’ work stations.   The sounds of hammering and pneumatic drills echoed across the school’s cavernous hallways.

But this was no shop class – it was Taylor’s environmental science class, and GM Waste-Reduction Manager John Bradburn was showing students how to build bat houses using the scrap battery covers from a Chevrolet Volt.

“The kids were pounding, hammering, sawing and learning how to take waste and reuse it in other ways,” said Bradburn. “In this case, we’re benefitting wildlife.”

Nearly 400 of GM’s bat houses now protect wildlife populations throughout the United States and Canada. The houses that the Warren Mott High School students were building are heading to GM facilities in New York, which has seen sharp declines in bat populations in recent years due to white nose-syndrome, a disease that has killed more than 5.7 million cave-dwelling bats since 2006, according to U.S. Fish and Wildlife Service.

The bat houses are just one example of the innovative ways GM is reusing waste that would otherwise be destined for the landfill. Bradburn’s team has also reused the scrap Volt covers to create nesting boxes for wood ducks and flower planters  at GM’s technical center in Warren, Mich.

“It was great that GM came to show the students the practical uses of their waste reduction efforts and about how they have 105 landfill-free sites around the world,” said Taylor. “We just finished a unit about American consumption patterns, so I thought it spoke volumes to what I was teaching and what the students were learning.”

The workshop was one of the many community outreach efforts GM employees participate in each year and was a joint effort by several GM divisions, including GM Components Holdings, Warren Powertrain, and GM’s global facilities and global environmental groups.

“The GM team had a lot of fun teaching the kids about recycling, reuse and repurposing,” said Forrest Ward, Technical Group Manager Facility Operations, GM Component Holdings.  “It was great to see everyone rally around this event.”

Protecting wildlife and preserving natural resources are the hallmark of an environmentally conscious and socially responsible company. Imparting this wisdom to the next generation of environmental scientists is a true measure of a sustainable company.

 

GM Earns Environmental Award for Landfill-Free Program

The Society of Plastics Engineers has awarded General Motors its highest environmental recognition for the company’s successful zero-waste program.

The Daniel Eberhardt Award for Environmental Stewardship is given to companies that make extensive use of recycled plastics in producing automotive interior components, and achieve large reductions in waste going to landfills. The award was presented at the 2013 Global Plastics Environmental Conference.

“Today’s companies have a responsibility to reduce their environmental footprint, and that includes reducing waste sent to landfills,” said John Bradburn, GM’s manager of waste reduction efforts. “As an industry, we have to come up with creative uses for waste that lessen our impact on the environment.”

The company has a number of requirements in place that define success for its landfill-free programs. These rules have led to unique projects within the GM zero-waste portfolio, including converting booms from the Gulf of Mexico oil spill into parts for the Chevrolet Volt, and turning scrap Volt battery covers into nesting boxes.

“There are many ways companies can cut down on their waste,” adds Bradburn. “We make sure that our projects create economic, environmental and social value, all while integrating seamlessly with our other manufacturing functions.”

Other GM recycling projects include:

  • Recycling cardboard packaging into Buick Verano and Lacrosse headliners to provide acoustic padding.
  • Recycling test tires into the manufacturing of air baffles for a variety of GM vehicles.
  • Mixing plastic caps that protect vehicle parts during shipment with other post-consumer plastics to make air deflectors for Chevrolet Silverado and GMC Sierra pickup trucks.

GM announced last year that it had passed the century mark in landfill-free facilities, recycling or reusing 2.6 metric tons of waste at 105 facilities worldwide.

GM’s Sustainable Supplier of the Year is ‘Ideal’ Choice

General Motors Chairman and CEO Dan Akerson (left), GM Vice President Global Purchasing and Supply Chain Grace Lieblein (center) and GM Vice Chairman Steve Girsky (right) present an Overdrive award to supplier Ideal Contracting at the 21st annual GM Supplier of the Year awards. Representing Ideal Contracting are Daniel Kovoch (l to r), Frank Venegas and Loren Venegas. (Photo by John F. Martin for General Motors)

When we unveiled our Cadillac Urban Garden last August, we made it clear we could not have completed that community project on our own. It took a village.

Or, more specifically, it took an effort from Ideal Group, Detroit Dirt, Rush Trucking, and the Southwest Detroit Environmental Vision, to turn shipping crates into raised beds that would provide nutritious food to nearby residents.

As we strive to design and build cars with sustainability in mind, we rely on the commitment and expertise of our suppliers to help us with projects, like the Cadillac Urban Garden, that go beyond building vehicles.

And, in turn, we want to recognize those suppliers that are integral to our endeavors.

As we take a moment to re-live the process that brought the project together, we are happy to announce Ideal Group as a winner of the all-new General Motors Overdrive for Sustainability supplier award. Ideal Group received this award for undertaking initiatives that contribute to GM’s sustainability plan.

John Bradburn, our manager of waste reduction efforts, approached Ideal with a proposal to turn our shipping crates from Orion Assembly into the beds for the garden. Together, we found a way to reuse these materials, while saving energy and resources and helping our local Detroit community in the process.

“The Overdrive Award recognizes those world-class companies that have truly gone above and beyond,” said Grace Lieblein, GM vice president, Global Purchasing and Supply Chain.  “They have not only met the demands of our business, they have also demonstrated through their actions a great commitment to their communities.”

Whether it’s turning plant waste into car parts or executing creative reuse projects, this network of environmentally minded companies is helping improve our business, reduce our impact and enrich the communities in which we operate.

GM recognized its top suppliers in a ceremony Wednesday night at the 21st annual General Motors Supplier of the Year awards in Detroit.

Chevy Malibu Ecologic Label Sticks with Customers

Ecologic labels allow Chevrolet customers see environmental features of their car.

If you visit a Chevrolet dealership and ask for the sticker price of a 2013 Chevy Malibu, you’ll be given two costs: the vehicle’s cost and its cost to the environment.

All 2013 Chevy vehicles sold in the U.S. feature EcologicTM window labels listing various environmental features and benefits.

According to consumer research, 63 percent of Malibu customers cite “environmentally friendliness” as an “extremely” or “very important” reason for purchase. That number increases to 78 percent for Malibu Eco buyers.

“We’ve seen an increase in customers looking specifically for fuel efficiency, but many people are intrigued by reading their vehicle also is made in a responsible way,” said Matt LaFontaine, general manager, LaFontaine Automotive Group in Dexter, Mich.

The Chevy Malibu’s environmental credentials are built in at almost every step of production.

  • GM’s landfill-free Toledo, Ohio plant manufactures the highest-volume transmission for the Malibu. All waste from daily operations there is reused, recycled, or converted to energy. And the facility is powered 17 percent by renewable landfill gas and a 1.2MW rooftop solar array.
  • Malibu’s highest-volume engine is produced at GM’s Tonawanda plant in New York, another landfill-free facility. An area Chamber of Commerce recently recognized Tonawanda for implementing and practicing a ‘green’ and sustainable business philosophy.  Environmental efforts include wildlife habitat development and installing electric-vehicle charging stations in employee parking lots.
  • Most Malibu midsize cars are assembled at Fairfax Assembly, a 2012 Pollution Prevention Award-winning plant recognized by the Kansas Department of Health and Environment for energy-reduction and recycling efforts. The facility recycles 91 percent of its everyday waste.

GM also reduces waste while manufacturing the Malibu. Shredded tires from vehicle testing at GM’s Milford Providing Ground are combined with other post-consumer plastics to create baffles that deflect air and water under the hood. Eighty-five percent of the vehicle itself is recyclable, which conserves resources and reduces landfill deposits.

Forbes Reports on GM’s Recycling Efforts

Recycling metal scraps at GM Transmission Plant in Warren, Michigan.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

There are many chapters of our waste-reduction story, and BeyondNow is home to many. From landfill-free plants and creative recycling and reuse, to offering best practices, we enjoy writing about the various environmental, social and business benefits of our efforts.

We recently shared details of our journey with Forbes’ Joann Muller. Read her take here, “How GM Makes $1 Billion a Year by Recycling Waste”.